Flexchrom
The Flexchrom process
Plastic emblems, symbols and lettering are versatile and many different types of plastic are available especially for your individual requirements. LES GRAVEURS manufactures such emblems, which are subsequently given a visually appealing, three-dimensional surface design using the flex chrome process. Chrome foils are used for this purpose. In a first step, the foil, which is the basis, is screen printed and deformed. After deformation, the foil is sealed. Finally, the foils are formed into the desired shape. Different looks can be created by changing the color of the surface. Due to different build-up heights of the foils, the emblems can be produced in different heights and with a 3D effect. Sharp contours and multi-level thicknesses are also possible.
Advantages of the Flexchrom process
Emblems and logos made with this technology have several advantages, especially compared to emblems made by injection molding. An important advantage is the low cost of production. Tooling costs are very low, as there is no need to use injection molds, which is an important point in the overall cost of the technology. Thus, this foil technology also allows emblems and badges to be produced in small or medium quantities with low mold costs.
Unlike conventional injection molded parts, the emblems produced in this way do not have to be subsequently chromed. Thus, no additional processes are required for the product and further costs can be avoided. In addition, the foil emblems are environmentally friendly.
But this process also offers many advantages in terms of design. With foil technology, customers have no restrictions on geometric shapes. They are flexible and easy to apply, both on flat and curved surfaces. Moreover, different finishes and colors are very easy and quick to obtain, as there are many finishing solutions that can be applied later.
Anwendungsbereiche
Plastic emblems made with this technology can be used in a wide range of applications and are suitable for both interior and exterior.
- Automotive industry (cars, motorcycles, caravans, etc.)
- Marking of machines and IT technology
- Labeling of household appliances (refrigerators, washing machines, etc.)
- Promotional Products Industry
FAQ – Flexchrom Process
What is the Flexchrom process?
The Flexchrom process is a technique used to create plastic emblems, symbols, and lettering with an attractive, three-dimensional surface. A chrome foil is used, which is printed using screen printing, formed, and sealed. This process allows for the creation of varying heights and 3D effects.
What are the advantages of the Flexchrom process?
The Flexchrom process offers numerous advantages. The low tooling costs make it especially cost-effective, as no expensive injection molding tools are needed. It allows for the production of emblems in small to medium quantities at low cost. Additionally, the need for post-chroming is eliminated, simplifying the production process and making it environmentally friendly.
What design possibilities does the Flexchrom process offer?
In terms of design, the Flexchrom process offers great flexibility. It allows for the creation of emblems with sharp contours, different build heights, and 3D effects. Additionally, various colored surfaces can be easily and quickly realized. The process is suitable for both flat and curved surfaces.
For which applications is the Flexchrom process suitable?
The Flexchrom process is used in many fields, including the automotive industry (for cars, motorcycles, and caravans), machine and IT technology labeling, household appliances, and the promotional products industry. It is suitable for both indoor and outdoor applications.
How environmentally friendly is the Flexchrom process?
The Flexchrom process is environmentally friendly as it does not require additional chroming processes. The use of films allows for resource-efficient production, and the low tooling costs help minimize waste and energy consumption.
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